callicon MES Production & Batching

MES Production & Batching

Highly efficient processes in production

MES Production and Batching is the powerful control system for your manufacturing processes. It uses detailed work instructions to plan and control every step in the production process, right down to precise work instructions for each individual employee on each individual shift. At material level, our MES uses various data sources to make precise forecasts of purchase quantities and determine procurement requirements on this basis. Thanks to target/actual comparisons, you maintain an overview of the current status of your production and can intervene at any time if necessary. The technical recipe control system integrates machines, systems and other peripheral devices such as scales, scanners or RFID systems directly into the process. This ensures precise, automated production – with reliable quality and efficient use of resources.

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FAQ’s

Frequently asked questions about MES Production & Batching

The MES solution enables the seamless recording, management and documentation of batches. It ensures that all production steps comply with quality and traceability requirements.

By automatically recording all relevant process and material data, batches can be precisely traced at any time. This increases product safety and facilitates recalls or quality checks.

Through automatic documentation and real-time monitoring, the MES helps to comply with industry-specific standards such as IFS, HACCP and ISO 22000 and simplifies audits and quality controls.

Thanks to precise production monitoring, optimized recipes and real-time data analysis, sources of error can be identified at an early stage, overproduction avoided and raw materials used more efficiently.

Yes, the system provides real-time dashboards and reports that provide a detailed overview of key production figures, machine status and quality checks. This provides production or shift managers with all relevant information and enables them to react quickly to unexpected events.

The MES optimizes production planning, minimizes downtimes, automates data acquisition and ensures seamless traceability – for maximum transparency and efficiency.

The MES controls the exact dosing and batching of ingredients according to predefined recipes. This minimizes deviations, maintains quality standards and ensures consistent product properties.